Our Services
Custom Process Control System Design
We design and commission Process Control Systems for a wide range of industries.
Our design philosophy encompasses
- simplicity
- ease of use
- transparency and visibility of information throughout the system
- scalability
- and ease of maintenance
We develop control systems for clients who need to manage large-scale operations, multi-site operations or remotely located processes.
Our solutions allow them to:
- monitor and operate plants remotely
- receive SMS notifications of any plant faults.
- receive reports on mobile phones and devices
We partner with our clients to upgrade their legacy control systems and to migrate them to new platforms. ControlNet develops migration solutions that allow organisations to upgrade at their own pace, while improving functionality.
Substation Automation & Protection
We design and commission substation automation and protection systems that ensure reliable power supply, protect electrical systems from faults, isolate faults from the overall network and ensure that power systems remain stable.
Our automation systems give you visibility into your Power Supply system, as well as critical parameters such as Power Factor and Power Consumption.
Key Components:
Intelligent Electronic Devices (IEDs): These include devices like protective relays, circuit breakers, and control units that can perform automated tasks.
Supervisory Control and Data Acquisition (SCADA) Systems: These systems gather real-time data from the substation and enable operators to monitor and control the substation remotely.
Communication Networks: Robust communication infrastructure (e.g., fiber optics, Ethernet) is essential for real-time data transfer and coordination between devices.
Automation Controllers: These manage and automate various substation operations, including fault detection, load shedding, and system restoration.
Business Intelligence Systems
Turning the vast amounts of data collected everyday into value, is a key success factor for companies. We have the know-how to transform the data generated by our control systems into rich information that enables smart choices to cut costs, optimize their processes and increase throughput.
Our Business Intelligence Systems are designed to provide clients with the information they need, when they need it. These systems give clients data that, once analysed, assists in bottle-neck identification and plant optimization, leading to increased production.
Vibration Analysis
Our expert technicians perform comprehensive vibration analysis on machinery to detect and diagnose potential issues or faults. By analyzing vibrations, we can identify imbalances, misalignments, bearing problems, and other mechanical faults.
This proactive approach helps. prevent costly breakdowns and ensures optimal performance and reliability of your equipment.
We will help you make the right choices about CM technologies and hardware that will suit both your equipment and budget.
Industrial Networks
Powerful industrial communication networks are an essential element in manufacturing processes. They smooth the path toward the Digital Enterprise by enabling a reliable and continuous exchange of information: in real time, along the entire value chain, and at all company levels.
The planning, design, and implementation of reliable and powerful communication networks demand both ability and technical knowledge.
We are your skilled partner in helping ensure that your company-wide communications are designed to be future-proof.
We design and implement networks that incorporate.
- wireless technology
- radio technology
- fibre optic cable
PLC and MCC Panels Manufacture
PLC (Programmable Logic Controller) Panel and MCC (Motor Control Center) Panel Manufacture
We design, manufacture, install and commission PLC and MCC Panels.
All our panels are manufactured and tested to exacting standards before being shipped off to site for installation and commissioning.
Our enclosures are designed to meet the rigorous requirements of the various industries where we are active.
We manufacture panels for:
- The Food industry
- Dusty and Wet environments
- Corrosive environments
We have highly competent and experienced designers and panel builders to meet any of your needs.
Conveyor Monitoring
We provide continuous monitoring services for conveyor systems used in material handling. Our proactive approach helps identify issues like misalignment, belt wear, abnormal vibrations, and more, preventing breakdowns and optimizing efficiency.
Fluid Management
Electrical Personal Protective Equipment (PPE)
Safety is paramount in any electrical work environment, and we provide a comprehensive range of electrical PPE to ensure the protection of workers.
Our selection of electrical PPE includes insulated gloves, protective clothing, safety glasses, ear protection, and more. These specialized safety gear and equipment are designed to minimize the risk of electrical hazards and safeguard workers from potential injuries.
With our reliable electrical PPE solutions, we prioritize the well-being and safety of your workforce.
Electric Motor Testing
After-Sales Support
Remote Support
We offer 24 hour remote support to our clients through secure remote access tools.
Infrared Thermography & Laser Alignment
We offer advanced services combining infrared thermography and laser alignment. Using thermal imaging, we detect heat patterns in machinery and electrical systems, identifying hot spots, insulation issues, and potential failures.
Additionally, our laser alignment techniques ensure precise alignment of rotating components like shafts and couplings, while balancing corrects imbalances to prevent excessive vibrations.
Process Optimization
The goal of any manufacturing enterprise is to make profit. In order to do this, it is necessary to have a clear insight into both the process and the system that controls it. We do audits on control systems and analyse them for Engineering best-practice. We also analyse the production processes to identify bottlenecks, inefficiencies and losses. This is aided by our reporting systems that sift through logged data to produce meaningful information.
We are then able to optimise the production processes through plant modifications, change of operation methodology, control software modifications or a combination of any of these interventions.
We help our clients to achieve:
- increase in throughput
- reduction of downtime
- reduction in non-conformance
- lower production costs